Amakolero g'okupakinga n'okukuba ebitabo gali wala wa ku Smart Manufacturing?

Buli lunaku twogera ku makolero agataliiko mulabirizi, emirimu gy'amataala-okuzikira, amakolero amagezi, amakolero 4.0, okugatta, n'amakolero g'Abachina 2025. Mu butuufu, ebikulu ebigirimu "okukola ebintu ebigezi." Bwe twogera ku "smart manufacturing," abakozi baffe mu by'amakolero bajja kuwulira okweraliikirira kubanga abantu abateesa ku ndowooza zino basinga kwenyigira mu non-manufacturing Internet megaphones oba Internet elites, naye bakola "cross-border". Laba ebiseera eby’omu maaso eby’obulagirizi bw’enkulaakulana obukulu obw’amakolero.

Okukola ebintu mu ngeri ey’amagezi nkola ya magezi ekwataganye n’ebyuma by’omuntu-ekolebwa ebyuma ebigezi n’abakugu mu bantu. Ekozesa kompyuta okukoppa emirimu gy’obugezi bw’omuntu, bwe kityo ne kidda mu kifo ky’omulimu gw’obwongo gw’omuntu mu mbeera y’okukola ebintu. Tekinologiya w’okukola ebintu mu ngeri ey’amagezi yeesigamiziddwa ku kutegeera okw’omulembe, omukutu, kompyuta, otomatiki ne tekinologiya omulala ow’omulembe, okuyita mu kutegeera okw’amagezi, enkolagana y’abantu-kompyuta, okusalawo-okussa mu nkola n’okussa mu nkola, okutuuka ku nkola y’okukola ebintu mu ngeri ey’amagezi.

Kompyuta, Intaneeti, n’ebyuma ebikozesebwa mu ngeri ey’obwengula si bintu bipya. Lwaki endowooza ya "amagezi" eteeseddwa kati? Okusinga tekinologiya wa sensa ow'ennaku zino, algorithms ez'enjawulo enzibu, software ne computer operating speeds zituuse ku ddaala lya waggulu nnyo, era zisobola okukozesebwa okusalawo mu budde n'okukola emirimu "egitali mikakafu".

Tukimanyi nti enkyukakyuka mu makolero eyasooka ye nkyukakyuka ya tekinologiya eyasooka mu byafaayo by’omuntu eyatandikibwawo Abangereza mu myaka gya 1860. Kyamanyiddwa olw’okukyusa ebyuma eby’omu ngalo mu kifo ky’emirimu egy’emikono n’okukozesa yingini z’omukka ng’ensibuko y’amaanyi. Oluvannyuma lw’emyaka 100, enkyukakyuka ey’okubiri mu by’amakolero yavaayo ku nkomerero y’emyaka gya 1960. Akabonero kaayo kwe kukozesa ennyo amaanyi g’amasannyalaze mu kifo ky’amaanyi g’omukka, ekyatumbula okufulumya amakolero amanene-. Era olw’amasannyalaze, ebyuma by’amasannyalaze ebiwerako byayiiya abakiise abakulu nga Siemens, Gram, Edison, ne Bell, ekyassaawo omusingi omunywevu ogw’enkyukakyuka ey’okusatu mu makolero. Enkyukakyuka ey’okusatu mu makolero yamanyibwa olw’okuyiiya n’okukozesa kompyuta ez’ebyuma. Yakozesebwa mu nkyukakyuka za tekinologiya ow’okufuga amawulire mu bintu bingi era n’etumbula enkola y’okukola ebintu mu makolero mu ngeri ey’obwengula. Enkyukakyuka ey’okuna mu by’amakolero ntandikwa yokka ey’omulembe gw’obukessi ogwesigamiziddwa ku nkola z’amawulire agalabika.

Omusingi gw’okukola ebintu mu ngeri ey’amagezi

Bwe kituuka ku kukola ebintu mu ngeri ey’amagezi, tulina okutegeera emitendera emikulu egy’okukola ebintu mu ngeri ey’amagezi: okumanyisa embeera (okutegeera obulungi embeera entuufu-ey’okutambula mu kiseera ky’ekyuma oba enkola)→okwekenneenya ekiseera ekituufu-(okukola amangu era mu butuufu n’okukola ku data y’embeera y’emirimu ey’ekiseera ekituufu-ekifunibwa)→autonomous decision-making ( Okusinziira ku bivudde mu kukola data, okusalawo n'okusalawo bikolebwa mu ngeri ya otomatiki okusinziira ku mateeka agateereddwawo. Kya lwatu, emitendera ena waggulu nkola ya magezi ya closed-loop efugira ekyuma okussa mu nkola enkola ey'amagezi.

Kiki ekikulu ekikulu mu kukola ebintu ebigezi? Kiba "data driven"!

Ebintu bibiri ebikulu eby’okukola ebintu mu ngeri ey’amagezi: Ekisooka, enkola za pulogulaamu za data n’amawulire (enkola z’okulagira ku yintaneeti, enkola za ERP, enkola za MES), kkampuni ezipakinga n’okukuba ebitabo zaagala okwegezaamu mu kukola ebintu mu ngeri ey’amagezi, omulimu ogusooka kwe kukola okuzimba amawulire, okuteekawo ekyuma ekikwata amawulire Era enkola y’okuddukanya amawulire mu kutambuza amawulire, enkola eno y’enkola y’obusimu bw’obwongo etuusa amawulire ageetaagisa mu kukola ebintu mu ngeri ey’amagezi; Ekyokubiri bye byuma ebikola hardware ebisobola okukwatagana n’enkola ya software eyo waggulu.

Ebintu ebimanyiddwa mu mulimu gw’okupakinga n’okukuba ebitabo

Amakolero gayinza okwawulwamu ebika bibiri bino wammanga okusinziira ku kika ky’ekintu.

01 Enkola y’okukola ebintu

Ebintu ebiraga enkola-ekika ky’amakolero kwe kuba nti ekika ky’ebintu kibeera kikyukakyuka nnyo ate nga n’obungi bw’ebikolebwa ekika ekimu-bunene; ebyuma ebifulumya bitegekebwa okusinziira ku layini y’ebintu era bisobola okutuukiriza emirimu gya layini y’okukuŋŋaanya. Okugeza, emmere, eddagala, eddagala ly’amafuta n’amakolero amalala ge ga bulijjo agakola enkola.

02 Okukola ebintu mu ngeri ey’enjawulo

Okukola ebintu mu ngeri ey’enjawulo (discrete manufacturing) kumanyiddwa olw’ebika by’ebintu ebingi n’ebika ebitono ebikolebwa; amakubo g’enkola teganywevu, era mampi, mampi, era mazibu; kizibu okukola layini z’okukuŋŋaanya, era ebyuma ebifulumya biteekebwateekebwa okusinziira ku nkola, era ebintu ebirongoosa oba semi-ebintu bikolebwa. Okwetaaga okusitula.

Amakolero g’okupakinga n’okukuba ebitabo makolero aga bulijjo agakola ebintu ebitali bimu, era galina engeri ezeeyolese ez’okulongoosa omuntu ku bubwe.

Omulimu gw’okupakinga n’okukuba ebitabo guli wala wa okuva ku kukola ebintu ebigezi?

Olupapula luno lunnyonnyola amakolero g’okukuba ebitabo mu kupakinga empapula ng’ekyokulabirako. Omulimu gw’okukuba ebitabo mu ngeri ey’okupakinga ebintu ebikyukakyuka gufaanagana nnyo. Nga bwe kyayogeddwa waggulu, okukola ebintu mu ngeri ey’amagezi kulina okutambulira ku data. Kwe kugamba, okuva ku kukungaanya amawulire ku ludda lwa kasitoma olw’obwetaavu okutuuka ku kukola n’okutambuza amawulire agakwatagana agakwata ku nkola y’emirimu mu kkolero, okutuuka ku nkola ey’amagezi ey’ebyuma, enkola yonna evugirwa data. Ku mulimu gw’okupakinga n’okukuba ebitabo, kino si kusoomoozebwa kwa bulijjo wabula kusoomoozebwa kwa maanyi! Okusingira ddala, okutuuka ku data enzijuvu-evugibwa, olina okuvvuunuka ebigo ebingi.

Enkola ya Fortress 1 Enkola y'okulagira ku yintaneeti

Kozesa tekinologiya wa yintaneeti okufuna butereevu data y’obwetaavu okuva eri kasitoma, omuli obungi bw’okukola, ebikwata ku bikozesebwa, data y’okukola, ne fayiro z’ebifaananyi bya kasitoma ezimaliriziddwa. Wadde nga kizibu katono okutuuka ku nkola y'okulagira ku yintaneeti, bangi ku kkampuni z'obusuubuzi ku yintaneeti ez'okukuba ebitabo zaagiteeka dda mu nkola era nga zaateeka dda mu nkola ey'omugaso, nga "Principal World," "Sunshine," "Evergreen," "Century, Kaiyuan." Naye, nsaba omanye nti enkola zino ez'okulagira ku yintaneeti ez'obusuubuzi ku yintaneeti ezikubiddwa mu kyapa zisinga kukozesebwa mu by'okukuba ebitabo eby'obusuubuzi. Okuggyako ebitono ennyo nga "E Box Printing", wakyaliwo enkola ntono ez'okufuna oda mu ngeri ey'otoma ku yintaneeti ez'okupakinga n'okukuba ebitabo amakampuni g'obusuubuzi ku e-. Si mulimu mwangu eri abakola okupakinga n’okukuba ebitabo okuvvuunuka ekigo ekyasooka. Enjawulo wakati waabwe teddibwamu wano.

Fort 2 ezimba enkola ya ERP

Enkola ya ERP ye nsibuko ya data y’enkola ya bizinensi, ddala, ye maaso abiri agayakaayakana ag’abaddukanya bizinensi. Enkola ya ERP enkulu okutwalira awamu erina modulo zino wammanga: ebikozesebwa, BOM y’ebintu, eby’obugagga by’ebyuma by’abakozi, okuddukanya sitoowa, okuddukanya okutunda, okuddukanya bakasitoma, okuddukanya abagaba ebintu, okukola emisomo n’ebibalo by’omuwendo gw’ensimbi.

Enkola ya ERP egaba ensibuko za data ezirina ebigendererwa era mu budde eri abasalawo ku bitongole-okwekenneenya enkola ya bizinensi mu kiseera ekituufu n’okukola okusalawo okunene. Era ye nsibuko ya data ey’okukola ebintu mu ngeri ey’amagezi.

Enkola ya ERP okusookera ddala nteekateeka y’okufulumya okuteekawo enteekateeka y’okukuuma data mu ngeri ey’otoma ku APS. Enkola ya ERP ekwataganya data efunibwa okuva mu nkola y’okulagira ku yintaneeti ne BOM y’ekintu ekikwatagana eky’enkola okukola ebiragiro bya bakasitoma ebikwatagana, okukola ebiragiro by’emirimu n’ebiragiro by’okugula ebintu ebisookerwako, era n’efulumya enteekateeka y’okuteekateeka okufulumya. Enkola y’okukola bw’emala okuggwa, kasitoma asobola okugituusa. Enteekateeka y’okutuusa ebintu mu kiseera ky’okutuusa etegeeza okutuusa ebintu eri kasitoma mu budde.

Enkola ya ERP ye nkola ya data enkulu ey’okukola ebintu mu ngeri ey’amagezi. Olw’okuba enkola ya ERP egatta data zonna ng’okutunda, enkola, ebikozesebwa, okukola, sitoowa, n’ebisale by’ensimbi, emikutu gino egy’amawulire givuga ebyetaago by’ebikozesebwa mu mirimu gya kkampuni, ekyenkana okutambuza enkolagana zonna ez’okuddukanya bizinensi okuva ku mutimbagano okudda ku yintaneeti, era bizinensi y’ekitongole ya butonde. Mu nkola ya data n’enkola. Kya lwatu, enkola za ERP ziwa ensibuko ya data ennungi ku data-driven smart manufacturing.

Fort 3 ezimba enkola ya MES

Enkola ya MES nkola ya kutuukiriza makolero. Enkola ya MES eyungibwa ku layeri ya ERP, n’eddirirwa layeri y’okukola ey’ekyuma ekikola otomatiki.

1 Enkola ya MES efuna ebipimo by’emirimu okuva mu nkola ya ERP, n’okukola okw’amagezi okuyita mu seva y’okufuga amakolero n’ebyuma ebivuga PLC controller. Okugeza, tekinologiya wa digito nga servo, jet printing, laser, ne 3D akozesebwa okuvuga actuators okutegeera enkola y’omubiri ey’ebipimo by’emirimu nga specifications n’ebirimu ebifaananyi eby’ebintu ebipakiddwa, omuli n’okukyusa mu ngeri ey’amagezi.

Enkola ya MES mu kiseera kye kimu ekuŋŋaanya n’okuyingiza ebipimo by’embeera z’ebika by’emirimu eby’enjawulo mu kiseera ekituufu-nga eyitira mu seva y’okufuga amakolero n’omufuzi wa PLC n’eyingira mu nkola ya ERP, okusobozesa enkola ya ERP okuddukanya data entuufu era ey’amagezi.

3 Enkola ya MES n’enkola ya ERP awamu bikola enkola ey’amagezi enzijuvu ey’okukola enzigale-loopu ey’okuteekateeka, okufuga, okuddamu, n’okutereeza.

Ebyuma ebikola ebikozesebwa mu Fort 4 ebisobola okukwatagana ne data (eby’ebweru oba eby’okwekola-ebyo)

Ka tulabe enkola oba enkola ez’enjawulo mu kukola ebipapula n’okukuba ebitabo. Obusobozi ki obw’ebyuma bino mu kiseera kino okukwatagana ne data?

(1) Ekyuma ekikuba ebitabo

Ebyuma ebikuba ebitabo ebya digito nga byesigamiziddwa ku tekinologiya wa yinki ya digito-jet/electrostatic imaging bye byuma ebisookerwako eby’okukola ebintu ebigezi mu mulimu gw’okukuba ebitabo (CTP tennalowoozebwako). Kya lwatu, ekyuma ekikuba ebitabo ekya digito kitegeera enkolagana ya otomatiki eya digito ey’ebisinga obukulu mu bifaananyi mu nkola y’okukuba ebitabo, bwe kityo ne kitegeera okukola okw’amagezi n’okukyusa mu ngeri ey’amagezi. Kino kya nkyukakyuka mu tekinologiya mu kukola enkola z’okukuba ebitabo mu ngeri ey’amagezi. Naye, ekikolwa eky’ebyuma eky’ekitundu ky’omulimu ogw’obuyambi tekisobola kutegeera mu bujjuvu nkyukakyuka ya magezi, gamba nga retractable digital printing press rewinding, sheet-fed digital printing press Feida okukyusa amagezi amajjuvu n’ebirala.

(2) Ebikozesebwa mu kulongoosa kungulu

Okusinziira ku tekinologiya wa digito inkjet ne tekinologiya wa digito ow’okutegeera ebifaananyi n’okuteeka mu kifo, ekyuma ekisiiga UV digital, ekyuma kya UV digital embossing n’ekyuma ekikuba sitampu eya digito, enkolagana ya digito ey’otoma ey’ebirimu UV glazing, ebirimu embossing n’ebirimu sitampu eyokya bisobola okutuukirira. Teeka mu nkola enkola ey’amagezi ey’okukola ebintu n’okukyusakyusa mu ngeri ey’amagezi. Kino era kya nkyukakyuka mu tekinologiya mu kukola mu ngeri ey’amagezi enkola z’okulongoosa kungulu mu myaka egiyise. Naye ebikolwa by’ebyuma eby’ebitundu ebiyamba ebikola eby’ebyuma bino tebinnaba kutuukirira mu bujjuvu, gamba ng’okukyusa mu bujjuvu-mu magezi kw’ebiliisa n’ebipande ebibuguma.

Okugatta ku ekyo, ebyuma ebirongoosa kungulu nga okusiiga okwesigamiziddwa ku mazzi-, okukola kalenda, n’okusiba mu nkola y’okulongoosa kungulu tebinnaba kuvaayo ng’ekyokulabirako eky’amagezi eky’okukola.

(3) Ekyuma ekisala n’okunyiga die-

Ebyuma ebisala die mu ngeri ya digito nga byesigamiziddwa ku tekinologiya w’okusala die mu ngeri ya digito, nga Hai Ke ne Han Guan Hua, bituuse ku ddaala ery’amagezi erya waggulu mu nkola y’okusala n’okusala mu ngeri ey’amagezi ey’abasala die; Hai Ke ekozesa tekinologiya w’okukuba ebitabo mu ngeri y’emu (Hai Ke DART Okutikka n’okukyusa waya y’ekyuma ekiyingiza mu ngeri ey’amagezi kwatuukirira, naye okuteekebwa mu digito kw’ekibumbe ekya wansi w’okuyingiza tekunnaba kutuukirira, era kino kyennyini kye kifo ekikulu eky’okufuga okutegeera okuddirira okw’ekibokisi kya kalaamu ekigezi. Okugatta ku ekyo, ebikolwa eby’ebyuma eby’ebitundu byabwe ebiyamba ebikola tebisobola kutegeera mu bujjuvu amagezi, nga Feida's ne byonna-amagezi okukyusa ebintu ebifunibwa.

(4) Ekyuma ekisiiga folda

Tetunnaba kulaba prototype ya smart folder-gluer. Mu kiseera kino tulaba BOBST's Matic folder-gluer yokka nga yeettanira tekinologiya w'emitendera okutereeza semi-automatically enkola y'okuzinga ensengeka ya bbaasa. Oluvannyuma lw'ensengeka y'emirimu okuggwa, kompyuta ewandiika ebipimo by'ekifo ekirabika, era omulundi oguddako "ensengeka y'okukyusa bbaatuuni emu-emu" esobola okukozesebwa yokka. Ekika ky’ekibokisi eky’angu. Eno ye tekinologiya wa sayizi ya Feida "one-click replacement" eyatuukibwako emyaka mingi emabega nga bakozesa offset presss. Kya lwatu, okusinziira ku nkyukakyuka mu bipimo ebingi-ebipimo by’ekintu kya bbaasa, obunene, ekika kya bbokisi, amaanyi g’okunyiga n’embiro, kiyinza okulowoozebwa nti enkola ey’amagezi eya digito eya folda-gluer ejja kuba emu ku byuma bya Hardware ebisinga okuzibu okuvvuunuka.

(5) Okulondoola omutindo mu ngeri ey’amagezi

Okusinziira ku tekinologiya wa CCD linear digital scanning/digital image (face) identification technology ne glue sticking machine leak detection technology, nga tukozesa tekinologiya wa digital okutuuka ku kulondoola on-line ku mutindo gw’ebintu, n’okwawula ebintu ebitali bisaanyizo, wadde ng’obuzibu bunene nnyo, naye butuukiddwaako. Mu kiseera kino, tulabye okukozesebwa okweyongera mu mulimu guno ku byuma ebikebera bbokisi ku yintaneeti n’ebyuma ebizuula okukulukuta ku yintaneeti.

Fortress 5 Koodi y’okupakinga ewedde垛Layini y’okutambuza ebintu mu ngeri ey’amagezi

Obuzibu bw’okutuukiriza koodi y’okupakinga ebintu ebiwedde ne layini y’okutambuza ebintu mu ngeri ey’amagezi butono nnyo, era bwategeerekese dda. Okugeza, layini z’okupakinga n’okusiba ebintu mu ngeri ey’obwengula (automated packaging and palletizing logistics lines) ez’ebyuma ebisiiga ebingi ziteekeddwa mu nkola obulungi abamu ku bakola ebintu mu mulimu guno.

Fortress 6 Digital Intelligent Storage System (ebintu ebisookerwako n’ebintu ebiwedde)

Okutuukiriza enkola ya digital intelligent storage system si kizibu era ebadde ekozesebwa nnyo mu mulimu guno.

Fortress 7 okulongoosa oba semi-ebintu ebiwedde mu nkola y'entambula ey'amagezi, okukyusa, okutuusa ng'ekintu ekiwedde kiteekeddwa mu bbokisi mu ngeri ey'otoma

Ebintu ebirongooseddwa oba ebintu ebiwedde ekitundu-biyungibwa mu magezi era ne bikyusibwa wakati w’enkola (ebifo ebikolerwamu) okutuusa ng’ebintu ebiwedde bipakiddwa mu ngeri ey’otoma. Mu mulimu gw’okupakinga n’okukuba ebitabo, tewali nkola nnungi ezuuliddwa okutuusa kati, era tewali ngeri yonna gye bayinza kuwaanyisiganya bintu bikyukakyuka. Singa kisobola okutuukirira, kijja kumenyawo ddala embeera eriwo ey’okutambuza ebintu mu mulimu guno ogw’ennono era ogukoleddwa ku mutindo gw’amakolero g’okupakinga n’okukuba ebitabo. Mu biseera eby’omu maaso ebirabika, tulina okutegeera ddala era mu bujjuvu enkola ey’amagezi ey’amakolero g’okupakinga n’okukuba ebitabo mu ngeri ey’enjawulo, era amagezi g’enteekateeka yaago ddala mazibu nnyo.

Mu bufunze, omulimu gw’okupakinga n’okukuba ebitabo gulina okutuuka ku kukola ebintu mu ngeri ey’amagezi, era waliwo ebigo bingi ebyetaaga okuvvuunukibwa. Kkampuni ezipakinga n’okukuba ebitabo ku mitendera egy’enjawulo naddala amakampuni agali mu mutendera gw’amakolero 2.5, mu butuufu, galina okusooka okulinnya mu mutendera gw’amakolero 3.0, nga gakozesa tekinologiya wa IT okuteekawo n’okulongoosa enkola y’okuddukanya amawulire mu kitongole. Ka kibeere nti kkampuni ezipakinga n’okukuba ebitabo ziri ku mutendera ki, ekkubo erigenda mu magezi liyinza okuba enzibu oluvannyuma lw’ekitundu ekisooka, oluvannyuma lw’ekitundu ekisooka eky’okutwaliza awamu.

Kiyinza okulabibwa nti tewali mwetegefu-kukozesa-kukozesa okupakinga n'okukuba ebitabo enkola ey'amagezi ey'okukola oba ekkolero ery'amagezi gye tuyinza okugula. Ne bwe tuba nga tusobola okugigula, mu bbanga ttono buli muntu ajja kugwa mu bunnya bwa "Ennyanja Emmyufu", kubanga ebintu ebiwedde-ebikoleddwa tebijja kuba kuvuganya kwabwe okw'omusingi. Awali Ku kkampuni z'ennono ez'okupakinga n'okukuba ebitabo ezirina ebifaananyi eby'enjawulo, ebya bulijjo era ebikoleddwa ku mutindo, okunyweza okugenda mu kukola ebintu ebigezi, omulimu guno gulina okuba "pulojekiti y'omukono gumu-." Kyetaaga enkolagana enzijuvu ey’eby’ensimbi, amaanyi, n’okugumiikiriza. Bwe kitaba ekyo, kiyinza okuyungibwa ku The smart vision on the wall yokka!